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Blueprint Specifications

Measurement

Tolerance

Mains

0.002-0.0025

0.003 max.

Crank Run Out

0.004 max.

Crank End Play

0.004-0.008 (best)

0.012 max.

Rods

0.002-0.0025 (stock)

0.0025-0.003 (performance)

Rod Side Clearance

0.014-0.024

Piston Clearance

0.0025-0.003 (stock cast)

0.004-0.0045 (performance)

0.005-0.008 (race)

Piston Ring Gap

0.017 (street - rings #1 & #2)

0.015 (performance - ring #1)

0.012 (performance - ring #2)

Piston Ring to Groove Clearance

0.002-0.004 (street)

0.001-0.002 (performance)

Cylinder Wall Finish

Moly Rings - 400 grit stones or 400-600 grit wet/dry paper around stones (short break-in - excellent performance rings)

Chrome Rings - 280 grit stones (extremely hard rings - resistant to dirt - long break-in)

Quench Clearance

(deck height + gasket thickness)

0.038 min.

0.040-0.045 best

0.060 max.

Camshaft End Play

0.001-0.007

Torque Specifications
(all readings in ft. lbs.)

Cylinder Head Bolts: 65-72

Rod Bearing Bolts: 19-24

Main Bearing Bolts: 60-70

Crankshaft Balancer Bolt: 70-90

Flywheel-to-Crankshaft Bolts: 75-85

Intake Manifold: 19-27

*Consult piston manufacturer for hypereutectic pistons

Sources:
Chilton’s Manual
Shelby American Guide
Fordmuscle.com Webzine
Rebuilding Small Block Fords by Monroe
Ford Performance by Pat Ganahl
Smokey Yunick’s Power Secrets

cover Engine Blueprinting by Rick Voegelin - This book is a step-by-step guide to engine blueprinting. The book covers every component in the engine, assembly tips, performance modifications, and the tools needed to do the job right. I recommend this book to anyone trying to build a high-performance engine and wants it to stay together. I also recommend this book to anyone trying to extract every ounce of horsepower from a rebuild. I personally have built numerous engines and still learned quite a bit from reading this book. Click on the book cover for more info.

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